Product Description
Technical Specifications Of Screw Air Compressor:
| Permanent Magnet Frequency Conversion Rotary Screw Air Compressor | |||||||||
| 10HP-20HP with Air Dryer and Tank | |||||||||
| Item | Parameters | Parameters | Parameters | ||||||
| Model | TPM-10AS | TPM-15AS | TPM-20AS | ||||||
| Rated Working Pressure (MPa) | 0.6-0.8/1.0/1.2 | 0.6-0.8/1.0/1.2 | 0.6-0.8/1.0/1.2 | ||||||
| Rated capacity (m3/min) adjust scope by inverter | 0.54-1.35/0.41-1.03/0.33-0.83 | 0.72-1.8/0.54-1.34/0.41-1.03 | 1.04-2.6/0.83-2.07/0.7-1.76 | ||||||
| Cooling method | Air cooling | Air cooling | Air cooling | ||||||
| Maximum ambient temperature(ºC) | 45ºC | 45ºC | 45ºC | ||||||
| Compression stage | Single stage | Single stage | Single stage | ||||||
| Exhaust oil content | ≤3 ppm | ≤3 ppm | ≤3 ppm | ||||||
| Noise level dB(A) | ≤63 | ≤63 | ≤63 | ||||||
| Air outlet size | G3/4 | G3/4 | G1 | ||||||
| Driven method | Direct coupling | Direct coupling | Direct coupling | ||||||
| Lubricating oil quantity (Liter) | 4 | 9 | 9 | ||||||
| Voltage/Hertz(V/HZ) | 380V/50HZ/60HZ | 380V/50HZ/60HZ | 380V/50HZ/60HZ | ||||||
| Permanent magnet variable speed motor | Model | ||||||||
| Rate power( HP/KW) | 10/7.5 | 15/11 | 15/11 | ||||||
| Voltage/Hertz(V/HZ) | 380V/50HZ/60HZ | 380V/50HZ/60HZ | 380V/50HZ/60HZ | ||||||
| variable Speed (rpm) | 1500-2950 | 1500-2950 | 1500-2950 | ||||||
| Starting method | Frequency conversion start | Frequency conversion start | Frequency conversion start | ||||||
| Insulation class | F | F | F | ||||||
| Service factor | 1.2 | 1.2 | 1.2 | ||||||
| Air receiver tank | Capacity (Liter) | 400 | 400 | 400 | |||||
| Design pressure (MPa) | 1 | 1 | 1 | ||||||
| Air dryer | Voltage/Hertz(V/HZ) | AC220V/50Hz | AC220V/50Hz | AC220V/50Hz | |||||
| Power( kW) | 0.3 | 0.45 | 0.5 | ||||||
| Pressure dew point ( ºC) | 2-10 | 2-10 | 2-10 | ||||||
| Capacity (m3/min) | 1.6 | 2.6 | 2.6 | ||||||
| High efficiency filter | Capacity( Nm3/min) | 1.6 | 2.6 | 2.6 | |||||
| Rated working pressure( MPa) | 1 | 1 | 1 | ||||||
| Particle content(μm) | 0.01um | 0.01um | 0.01um | ||||||
| Oil content (ppm) | 0.001ppm | 0.001ppm | 0.001ppm | ||||||
| filter quantity and class | 4pcs and CTAH class | 4pcs and CTAH class | 4pcs and CTAH class | ||||||
| drain water | automatic | automatic | automatic | ||||||
| Dimension L ×W×H (mm) | 1700×750×1550 | 1700×750×1661 | 1700×750×1661 | ||||||
| Weight(kg) | 450 | 550 | 600 | ||||||
| PRICE QUOTATION | TPM-10AS | TPM-15AS | TPM-20AS | ||||||
| EXW | 2100USD | 2500USD | 2750USD | ||||||
| FOB ZheJiang | 2250USD | 2650USD | 2900USD | ||||||
| QUALITY GUARANTEE FOR WHOLEMOACHINE | 12MONTHS SINCE DELIVERY | 12MONTHS SINCE DELIVERY | 12MONTHS SINCE DELIVERY | ||||||
| PAYMENT : | LESS 3000USD, 100% IN ADVANCE, MORE 3000USD ,30% IN ADVANCE ,70% BEFORE SHIPPMENT | ||||||||
| OR LC AT SIGHT FOR MORE THAN 20000USD | |||||||||
Technical performance of core components:
1). Screw host
Screw main machine adopts Germany’s latest line technology main machine, large head and low speed. optimized Line design, high precision grinding tooth shape, less internal leakage, with high efficiency, low consumption, low noise Sound and high reliability features. Large head low speed; Using the third generation of asymmetric tooth type 5:6 Keep 0.003 inch clearance between rotors and never wear out. greatly prolong the life of the main engine. “This machine can run continuously for 365 days”.
2). The motor
Jiangtian, Saifu, Zhongyan, high efficiency air cooled fully enclosed motor, protection class IP23 Insulation grade F pole, continuous trouble-free long-term operation, grease
Long lubrication life, low noise, large starting torque.
3). Intake valve
Advanced input-check, combined structure, no exhaust check valve, can effectively prevent,Pour oil while stopping. The configuration of pressure regulating valve can automatically achieve 0-100% stepless regulation, control cylinder life,Life up to 3 million times, reduce operating costs, gas output stability, the host life greatly improved.
4) Oil-gas separator
Vertical structure, centrifugal, gravity, fine 3 efficient separation, deep filtration, imported filtration (ZheJiang Puluo), oil content is only 1-2ppm
5) Oil filter
Using imported rotary oil filter, internal bypass valve, to ensure that the oil road is not blocked
Effectively filter impurities in lubricating oil, oil deterioration, filtration accuracy of 0.1 micron, effectively protect the main
Normal operation. It is very convenient to replace, and can be replaced in a minute.
6) Air filter
High precision imported precision filter can ensure the normal operation of the compressor in the dust environment
7) Transmission device
German famous brand – opening coupling, transmission torque, transmission efficiency 99.8% or more
8)Exhaust temperature;
With no scaling, corrosion resistance and other characteristics, greatly convenient for users to the maintenance of the cooler, cooler heat dissipation area is more uniform
9). Temperature control valve
High sensitivity spool, automatic control and adjustment into the engine oil temperature, so as to control the exhaust temperature in a certain temperature range, can prevent the compressed air water precipitation.
10). Minimum pressure valve
The world famous brand (VMC), the use of pressure loss is only 0.015mpa non-metal double cone sensitive valve design structure, open and close quickly, sensitive, reliable, can ensure the pressure required for oil circulation in the compression system,
And stop the gas from flowing back.
11). Microcomputer display controller
Automatic intelligent operation, Chinese (English) display, touch button, easy to operate, without special training; Can display and deal with all kinds of on-site faults; The operation state is clear at a glance, and it can be unattended for 24 hours. It can realize multi-machine communication with the computer, and linkage communication between air compressors can be realized.
Technical performance of core components
| After-sales Service: | Internet Instruction |
|---|---|
| Warranty: | 1 One Year |
| Lubrication Style: | Lubricated |
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
.webp)
How are air compressors utilized in pharmaceutical manufacturing?
Air compressors play a crucial role in pharmaceutical manufacturing, where they are utilized for various critical applications. The pharmaceutical industry requires a reliable source of clean and compressed air to ensure the safety, efficiency, and quality of its processes. Here’s an overview of how air compressors are utilized in pharmaceutical manufacturing:
1. Manufacturing Processes:
Air compressors are used in numerous manufacturing processes within the pharmaceutical industry. Compressed air is employed for tasks such as mixing and blending of ingredients, granulation, tablet compression, coating, and encapsulation of pharmaceutical products. The controlled delivery of compressed air facilitates precise and consistent manufacturing processes, ensuring the production of high-quality pharmaceuticals.
2. Instrumentation and Control Systems:
Pharmaceutical manufacturing facilities rely on compressed air for powering instrumentation and control systems. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control temperature and pressure, and automate various processes. The clean and dry nature of compressed air makes it ideal for maintaining the integrity and accuracy of these critical control mechanisms.
3. Packaging and Filling:
Air compressors are employed in pharmaceutical packaging and filling processes. Compressed air is used to power machinery and equipment for bottle cleaning, labeling, capping, and sealing of pharmaceutical products. Compressed air provides the necessary force and precision for efficient and reliable packaging, ensuring product safety and compliance.
4. Cleanroom Environments:
Pharmaceutical manufacturing often takes place in controlled cleanroom environments to prevent contamination and maintain product quality. Air compressors are used to supply clean and filtered compressed air to these cleanrooms, ensuring a controlled and sterile environment for the production of pharmaceuticals. Compressed air is also utilized in cleanroom air showers and air curtains for personnel and material decontamination.
5. Laboratory Applications:
In pharmaceutical laboratories, air compressors are utilized for various applications. Compressed air is used in laboratory instruments, such as gas chromatographs, mass spectrometers, and other analytical equipment. It is also employed in clean air cabinets, fume hoods, and laminar flow benches, providing a controlled and clean environment for testing, analysis, and research.
6. HVAC Systems:
Air compressors are involved in heating, ventilation, and air conditioning (HVAC) systems in pharmaceutical manufacturing facilities. Compressed air powers the operation of HVAC controls, dampers, actuators, and air handling units, ensuring proper air circulation, temperature control, and environmental conditions in various manufacturing areas.
By utilizing air compressors in pharmaceutical manufacturing, the industry can maintain strict quality standards, enhance operational efficiency, and ensure the safety and efficacy of pharmaceutical products.
What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
.webp)
How do oil-lubricated and oil-free air compressors differ?
Oil-lubricated and oil-free air compressors differ in terms of their lubrication systems and the presence of oil in their operation. Here are the key differences:
Oil-Lubricated Air Compressors:
1. Lubrication: Oil-lubricated air compressors use oil for lubricating the moving parts, such as pistons, cylinders, and bearings. The oil forms a protective film that reduces friction and wear, enhancing the compressor’s efficiency and lifespan.
2. Performance: Oil-lubricated compressors are known for their smooth and quiet operation. The oil lubrication helps reduce noise levels and vibration, resulting in a more comfortable working environment.
3. Maintenance: These compressors require regular oil changes and maintenance to ensure the proper functioning of the lubrication system. The oil filter may need replacement, and the oil level should be regularly checked and topped up.
4. Applications: Oil-lubricated compressors are commonly used in applications that demand high air quality and continuous operation, such as industrial settings, workshops, and manufacturing facilities.
Oil-Free Air Compressors:
1. Lubrication: Oil-free air compressors do not use oil for lubrication. Instead, they utilize alternative materials, such as specialized coatings, self-lubricating materials, or water-based lubricants, to reduce friction and wear.
2. Performance: Oil-free compressors generally have a higher airflow capacity, making them suitable for applications where a large volume of compressed air is required. However, they may produce slightly more noise and vibration compared to oil-lubricated compressors.
3. Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated ones. They do not need regular oil changes or oil filter replacements. However, it is still important to perform routine maintenance tasks such as air filter cleaning or replacement.
4. Applications: Oil-free compressors are commonly used in applications where air quality is crucial, such as medical and dental facilities, laboratories, electronics manufacturing, and painting applications. They are also favored for portable and consumer-grade compressors.
When selecting between oil-lubricated and oil-free air compressors, consider the specific requirements of your application, including air quality, noise levels, maintenance needs, and expected usage. It’s important to follow the manufacturer’s recommendations for maintenance and lubrication to ensure the optimal performance and longevity of the air compressor.
editor by CX 2023-11-09