Product Description
Product Description
WLD Screw Air Compressor,Air Dryer,Air Tank and Filter
Product Parameters
1. Screw Air Compressor
| Screw Air Compressor A Series | ||||||
| Model | WLD-10A | WLD-15A | WLD-20A | WLD-30A | WLD-40A | WLD-50A |
| Air volume/Air pressure(m3/min/Mpa) | 1.35/0.7 | 1.8/0.7 | 2.5/0.7 | 3.8/0.7 | 5.2/0.7 | 6.5/0.7 |
| 1.2/0.8 | 1.6/0.8 | 2.3/0.8 | 3.4/0.8 | 5.0/0.8 | 6.1/0.8 | |
| 1/1.0 | 1.3/1.0 | 2/1.0 | 3.1/1.0 | 4.3/1.0 | 5.5/1.0 | |
| 0.8/1.2 | 1/1.2 | 1.7/1.2 | 2.7/1.2 | 3.8/1.2 | 4.9/1.2 | |
| Ambient temperature(ºC) | -5~+45ºC | |||||
| Cooling way | air cooling | |||||
| Discharge temperature(ºC) | ambient temperature <15ºC | |||||
| Lubrication oil(L) | 6 | 12 | 18 | 20 | 20 | 29 |
| Noise(dBA) | 66±2 | 68±2 | ||||
| Driving way | belt drive | belt drive | belt drive | direct drive | ||
| Electricity(V/ph/Hz) | 380/3/50 | |||||
| Power(KW) | 7.5 | 11 | 15 | 22 | 30 | 37 |
| Starting method | Y-△Starter | |||||
| Dimension(mm) L | 960 | 1100 | 1100 | 1380 | 1500 | 1500 |
| W | 580 | 710 | 710 | 850 | 1000 | 1000 |
| H | 770 | 1100 | 1100 | 1250 | 1350 | 1350 |
| Net Weight(kg) | 178 | 327 | 337 | 500 | 683 | 683 |
| Outlet pipe dia(inch) | 1/2″ | 1″ | 1″ | 5/4″ | 3/2″ | 3/2″ |
Direct drive screw air compressor
Connected with rotor, motor and it’s outer case form a unit which can achieve zero maintenance. Besides, due to less spare parts, direct drive has less transmission loss to make it more stable and get longer life.
2.Air dryer
Refrigerated air dryer
Advantage
- Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
- High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
- Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
- Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
- Pressure protection switch-avoid damage to dryer compressor if any fault
- Protective welding way-ensure cleanness in cooling system and avoid to block system
- Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
- Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
- Compact outline-small size, less weight, easy to install and disassemble
- Strict QC-test completely before leaving factory to ensure 100% good products.
Refrigerated air dryer
Advantage
- Low dew point-pressure dew point as low as 5ºC, outlet dew point can reach 15ºC or lower on standard condition.
- High-efficiency pre cooling regenerator-reduce the load of evaporator by increasing outlet temp by 10-15ºC and decreasing inlet temp by 8-12ºC
- Colliding whirlwind air-water separator-air and water can be completely separated at dew point.
- Heat bypass valve-balance pressure, reduce load of compressor, decrease power loss, ensure performance of dryer even at low temperature environment.
- Pressure protection switch-avoid damage to dryer compressor if any fault
- Protective welding way-ensure cleanness in cooling system and avoid to block system
- Good quality cooling spare parts-Panasonic, Cope-land, Tecumseh, CHINAMFG compressor, CHINAMFG expansion valve, Saginomiya solenoid valve.
- Increased condenser-15-20% bigger than normal condenser make sure refrigerant liquefy completely at serious environment.
- Compact outline-small size, less weight, easy to install and disassemble
- Strict QC-test completely before leaving factory to ensure 100% good products.
Air Dryer Technical Specification
| Model | WLD-10 | WLD-20 | WLD-30 | WLD-50 |
| Air volume(m3/min) | 1.5 | 2.5 | 3.8 | 6.7 |
| Working condition | A. entrance temp 80ºC B. environment temp 45ºC C. air pressure 10 kg/cm2 | |||
| Pressure dewpoint | 2~10ºC | |||
| Refrigerant | R22 | |||
| Refrigerant Motor(HP) | 0.35 | 0.5 | 0.75 | 0.8 |
| Electricity | AC 220V 50 | |||
| Dimension(mm)L | 620 | 750 | 800 | 930 |
| W | 410 | 420 | 425 | 485 |
| H | 650 | 730 | 810 | 900 |
| Weight(kg) | 38 | 60 | 73 | 92 |
3.Air tank
| AIR TANK DATA | ||||||||||||||||
| NO. | Specifications | Temp(ºC) | Total height(mm) | Inside size (mm) | Air inlet port | Air outlet port | Support pillar | Blowdown valve connector(inch) | Compressor capacity parameters(m3/min) | |||||||
| Volume(m3) | Pressure(MPa) | Height(mm) | Port Size(mm) | Connector(inch) | Height(mm) | Port size(mm) | Connector(inch) | Separation distance (mm) | Size (mm) | |||||||
| 1 | 0.3 | 0.8 | 150 | 1592 | 550 | 642 | 25 | 1 | 1242 | 25 | 1 | 400 | 20 | 0.5 | 2.6-3 | |
| 1 | 1592 | |||||||||||||||
| 1.3 | 1598 | |||||||||||||||
| 3 | 0.6 | 0.8 | 150 | 1905 | 700 | 680 | 40 | 1.5 | 1550 | 40 | 1.5 | 490 | 24 | 0.5 | 4.8-6 | |
| 1 | ||||||||||||||||
| 1.3 | ||||||||||||||||
| 4 | 1 | 0.8 | 150 | 2240 | 800 | 760 | 40 | 1.5 | 1760 | 40 | 1.5 | 560 | 24 | 0.5 | 8-10 | |
| 1 | 2243 | |||||||||||||||
| 1.3 | 2291 | |||||||||||||||
4.Filter
Precision filter
Function
Filter out ozone, gas and particulates in compressed air.
Multi filter material include borosilicate fiber, glass fiber, acticarbon fiber, unwoven fabric and stainless steel mesh.
C filter, remove most liquid and 3 μm above particulates, oil content as low as 5ppm and little water, dust and oil mist.
T filter, remove 1μm above liquid and particulates, oil content reach 0.5ppm.
A filter, remove 0.01μm above liquid and particulates, oil content reach 0.001ppm
Associated Products
WLD Air compressor
Company Profile
Product Showroom
Meeting Room
Exhibition
FAQ
FAQ
Q1:Are you Manufacturer or Trading Company?
A:We are a professional manufacturer with our own export department.
Our factory was established in 2000.
Q2:Where is your factory located? How can I visit there?
A:Our company is located in HangZhou City, China.All clients, from home and abroad,are warmly welcomed to visit us.
Q3. What is your terms of packing?
A: Generally, we pack our goods by thicker bubble paper, some of them are packed by carton.
Q4. What is your terms of payment?
A: By T/T, 30% as deposit for production, and 70% balance before delivery. We’ll show you the photos of the products and packages before you pay the balance.
Q5. What is your terms of delivery?
A: Normally our quotation is under FOB HangZhou, but we also accept EXW, FOB, CFR, CIF, DDU.
Q6. How about your delivery time?
A: Generally, it will take 10 to 15 days after receiving full payment. If your voltage is different from 380V/3PH/50Hz, the delivery time will be around 20 days for custom-made motors or electric components.
Q7.Can we customize our product?
A:Yes,you can.Customized material and standard are acceptable. We can provide different standards according to your market and favor.
Q8: How do you make our business long-term and good relationship?
A1. We keep good quality and competitive price to ensure our customers benefit ;
A2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Q9: Why choose WeiLongDa?
A1. Wallboard – All WLD spray booth wall panels are anti-fire EPS,foam density is 14kg/m²;
A2. Front door – with aluminum view window, made of 50mm EPS, 0.8mm galvanized steel with plastic spray. Front door is like a face, beautiful, strong, practical, leakproof, anti-rusting & long-lasting, it means your workshop will attract more business and you will spend less time and money on spray booth maintenance;
A3. Steel structure – 4000kg vehicle can safely get in and out of the booth without worried, no noise, vibration is minimized, no air leakage, dust free, clean and efficient, we use thick galvanized steel pipes to make our spray booth cabinet, so our cabinet is anti-rusting;
A4. Heat exchanger – 2 layers radia pipes structure with 2 CHINAMFG welded by experienced skillful welder, it is high efficiency & safe;
A5. Motor fan – introduced from Simens technology with large air flow at low noise, high quality bearing, full cooper coils, rock wool sound proff cover;
A6. Components finishing – since CHINAMFG factory has its own powder coating facility, all components seen were with powder coated treatment. Strong anti-rusting finishing, not just good looking but also make a durable spray booth.
A7. Advantages of CHINAMFG control panel – 1) dust free 2) user can intuitively see the booth actual operation status from the panel 3) spray temperature and baking temperature were set in internal memory, no need to reset temperature when change the mode 4) digital pressure display with over pressure alarm 5) over heat fire alarm system 6) we offer 1 year warranty, life-long maintenance for our booth;
A8. Small details – 1) hinge type ceiling filter frame, 1 person can handle changing filter 2) flter is self sealing no need screw to fix 3) fan filter is easy to access with small door and handle 4) front door locking pin with position locking 5) infrared lamp with rock wool isolation 6) infrared lamp install with isolation distance 7) infrared lamp with door open security sensor switch 8) infrared lamp with wire entrance prastic screw.
| After-sales Service: | Online & Others |
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| Warranty: | 12 Months |
| Lubrication Style: | Oil-free |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Vertical |
| Customization: |
Available
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What role do air dryers play in compressed air systems?
Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:
1. Moisture Removal:
Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.
2. Contaminant Removal:
In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.
3. Protection of Equipment and Processes:
By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.
4. Improved Productivity and Efficiency:
Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.
5. Compliance with Standards and Specifications:
Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.
By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.
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How do you maintain proper air quality in compressed air systems?
Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:
1. Air Filtration:
Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.
2. Moisture Control:
Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.
3. Oil Removal:
If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.
4. Regular Maintenance:
Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.
5. Air Receiver Tank Maintenance:
Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.
6. Air Quality Testing:
Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.
7. Education and Training:
Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.
8. Documentation and Record-Keeping:
Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.
By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.
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Are there portable air compressors available for home use?
Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:
1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.
2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.
3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.
4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.
5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.
6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.
7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.
When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.
Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.
editor by CX 2023-11-20
China wholesaler Shang Air Ailida CHINAMFG Air Cooling Screw-Booster System Pressured Medium Pressure Air Compressor with Piston Compressor and Air Tank air compressor CHINAMFG freight
Product Description
Pressurized Medium Pressure Air Compressor LZ series Air-Cooling Screw-Booster System
| Model | Air discharge (Nm3/min) | Discharge pressure | Motor power | Weight(kg) | Size(mm)L*W*H | Mode of Pressure adjusting |
| LZ-4.0/10/40 | 4.0 | 40 bar | 48.5 | 1335 | 2571*1416*1800 | Electronical adjusting |
| LZ-6.0/10/40 | 6.0 | 67 | 1720 | 2150*1650*1650 | ||
| LZ-8.0/10/40 | 8.0 | 92 | 2517 | 2400*2080*1760 | ||
| LZ-10.0/12/40 | 10.0 | 112 | 2709 | 2500*2200*1850 |
Main features
This series of CHINAMFG compressor have some advantages:
- Compact structure, less cover area and easier installation.
- Lower noise, lower vibration and easier operation.
- Proven technique,more economic and practical
Shangair is a high technology company enterprise which specializes in researching,developing ,manufacturing and selling of the high quality reciprocating and screw air compressors.
Detailed Images:
Customer site:
Our Services:
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
After-Sales Service
* Training how to instal and use the machine.
* Online technical support.
Our Certificates:
Our Factory:
HangZhou CHINAMFG Mechatronics Technology Co., Ltd. is a professional trading company integrating R&D, manufacturing and sales. We are mainly engaged in compressor supply and technical service upgrade, compressor accessories supply as well as a variety of automotive electronics and lighting products. Professional service and high quality products have won high recognition of customers.
FAQ:
1. Why do you choose us?
We are the authorized agent of CHINAMFG compressor factory with professional technicians, we can provide online after-sales support.
2.Do you have compressor and accessories stock?
We have some common models compressor and accessories stock in factory.
3.Do you have price advantage?
We can get a big discount from the manufacturer so we can give our customers a good price.
| After-sales Service: | Online Support |
|---|---|
| Warranty: | 1 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Cylinder Arrangement: | Parallel Arrangement |
| Cylinder Position: | Angular |
| Customization: |
Available
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Are there special considerations for air compressor installations in remote areas?
Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:
1. Power Source:
Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.
2. Environmental Conditions:
Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.
3. Accessibility and Transport:
Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.
4. Maintenance and Service:
In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.
5. Fuel and Lubricants:
For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.
6. Noise and Environmental Impact:
Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.
7. Communication and Remote Monitoring:
Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.
By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.
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What is the impact of altitude on air compressor performance?
The altitude at which an air compressor operates can have a significant impact on its performance. Here are the key factors affected by altitude:
1. Decreased Air Density:
As altitude increases, the air density decreases. This means there is less oxygen available per unit volume of air. Since air compressors rely on the intake of atmospheric air for compression, the reduced air density at higher altitudes can lead to a decrease in compressor performance.
2. Reduced Airflow:
The decrease in air density at higher altitudes results in reduced airflow. This can affect the cooling capacity of the compressor, as lower airflow hampers the dissipation of heat generated during compression. Inadequate cooling can lead to increased operating temperatures and potential overheating of the compressor.
3. Decreased Power Output:
Lower air density at higher altitudes also affects the power output of the compressor. The reduced oxygen content in the air can result in incomplete combustion, leading to decreased power generation. As a result, the compressor may deliver lower airflow and pressure than its rated capacity.
4. Extended Compression Cycle:
At higher altitudes, the air compressor needs to work harder to compress the thinner air. This can lead to an extended compression cycle, as the compressor may require more time to reach the desired pressure levels. The longer compression cycle can affect the overall efficiency and productivity of the compressor.
5. Pressure Adjustments:
When operating an air compressor at higher altitudes, it may be necessary to adjust the pressure settings. As the ambient air pressure decreases with altitude, the compressor’s pressure gauge may need to be recalibrated to maintain the desired pressure output. Failing to make these adjustments can result in underinflated tires, improper tool performance, or other issues.
6. Compressor Design:
Some air compressors are specifically designed to handle higher altitudes. These models may incorporate features such as larger intake filters, more robust cooling systems, and adjusted compression ratios to compensate for the reduced air density and maintain optimal performance.
7. Maintenance Considerations:
Operating an air compressor at higher altitudes may require additional maintenance and monitoring. It is important to regularly check and clean the intake filters to ensure proper airflow. Monitoring the compressor’s operating temperature and making any necessary adjustments or repairs is also crucial to prevent overheating and maintain efficient performance.
When using an air compressor at higher altitudes, it is advisable to consult the manufacturer’s guidelines and recommendations specific to altitude operations. Following these guidelines and considering the impact of altitude on air compressor performance will help ensure safe and efficient operation.
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Are there air compressors specifically designed for high-pressure applications?
Yes, there are air compressors specifically designed for high-pressure applications. These compressors are engineered to generate and deliver compressed air at significantly higher pressures than standard air compressors. Here are some key points about high-pressure air compressors:
1. Pressure Range: High-pressure air compressors are capable of producing compressed air at pressures typically ranging from 1000 to 5000 psi (pounds per square inch) or even higher. This is considerably higher than the typical range of 100 to 175 psi for standard air compressors.
2. Construction: High-pressure aircompressors feature robust construction and specialized components to withstand the higher pressures involved. They are designed with reinforced cylinders, pistons, valves, and seals that can handle the increased stress and prevent leaks or failures under high-pressure conditions.
3. Power: Generating high-pressure compressed air requires more power than standard compressors. High-pressure air compressors often have larger motors or engines to provide the necessary power to achieve the desired pressure levels.
4. Applications: High-pressure air compressors are utilized in various industries and applications where compressed air at elevated pressures is required. Some common applications include:
- Industrial manufacturing processes that involve high-pressure air for operations such as air tools, pneumatic machinery, and equipment.
- Gas and oil exploration and production, where high-pressure air is used for well drilling, well stimulation, and enhanced oil recovery techniques.
- Scuba diving and underwater operations, where high-pressure air is used for breathing apparatus and underwater tools.
- Aerospace and aviation industries, where high-pressure air is used for aircraft systems, testing, and pressurization.
- Fire services and firefighting, where high-pressure air compressors are used to fill breathing air tanks for firefighters.
5. Safety Considerations: Working with high-pressure air requires adherence to strict safety protocols. Proper training, equipment, and maintenance are crucial to ensure the safe operation of high-pressure air compressors. It is important to follow manufacturer guidelines and industry standards for high-pressure applications.
When selecting a high-pressure air compressor, consider factors such as the desired pressure range, required flow rate, power source availability, and the specific application requirements. Consult with experts or manufacturers specializing in high-pressure compressed air systems to identify the most suitable compressor for your needs.
High-pressure air compressors offer the capability to meet the demands of specialized applications that require compressed air at elevated pressures. Their robust design and ability to deliver high-pressure air make them essential tools in various industries and sectors.
editor by CX 2023-11-08
China Standard 15HP Compressor De Ar 11kw Screw Type Compressor Combined Compressor AC with Air Tank air compressor repair near me
Product Description
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Combined Screw Air Compressor |
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♦ Intelligent Touch-Screen Design |
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♦ Direct Driven |
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♦ Oil Gas Separator |
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♦ Oil Filter |
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♦ Air Filter |
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♦ Air Tank |
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♦ Piping Design |
Air End
The high-efficiency permanent-magnet motor and the screw-male rotor adopt the built-in integral shaft direct-connecting structure, and the transmission efficiency is 100%.
Control Panel
Real-time observation of the compressor operation status:Host, fans, exhaust gas temperature, exhaust pressure,power output, total electricityconsumption, fault messages, 24-hour customer service line.
Multifunction Design: Data curve, parameter settings,device information, data query.
Air Filter
High-quality filte,filter the dirts in the air reliably,dust particles can be controlled below 0.3 micron,filtering accuracy up to 99.99%.
Features
1. Combined type screw air compressor is integrated with air compressor, air dryer, filters and air tank.
2. It’s easy to use. Users just need to connect it to the power supply for working.
3. It’s convenient for location movement with the 4wheels.
4. It’s cost effective, as there is no additional purchasing of the pipe for installation.
Advantages
1. Air end of screw air compressor
The air end is with state-of-the art screw element and 4 -6 SKF bearings to make sure it plenty of air output and longer lifetime.
2.Electric Motor of the air compressor
Name brand qualified IP54 ,F insulation, IE2 , IE3 motor , high efficiency and energy saving.
3. Intake valve of the screw air compressor
High efficiency intake valve protects the compressor components by removing 99% dirty particles down to 3 microns.
4. Oil Air separator
High efficiency separating for oil and air and low oil content in the compressed air.
5. Touch Screen Controller.
| Model | Pressure (mpa) |
Displacement (m³/min) |
Power (kw) |
Tank | Dimension (mm) |
Weight (kg) |
Outlet Size |
| 4-1S-0.8/7.5 | 0.8 | 0.33-1.1 | 7.5 | 300L/1.25mpa | 1760*650*1570 | 580 | G3/4″ |
| 4-1S-0.8/11 | 0.48-1.6 | 11 | 360L/1.25mpa | 2571*750**1690 | 650 | G3/4″ | |
| 4-1S-0.8/15 | 0.66-2.2 | 15 | 360L/1.25mpa | 2571*750**1690 | 680 | G1-1/4″ | |
| 4-1S-0.8/22 | 1.05-3.5 | 22 | 500L/1.25mpa | 2170*950*1900 | 750 | G1-1/4″ |
ZheJiang CHINAMFG Gas Compressor Manufacturing Co.,Ltd. founded in 2005, is a leading high technology of machine and equipment manufacturer integrating the design, R&D, production, sales and service for air compressors & Mining Equipment. Adopting advanced technology, design concept and quality control, and we are able to provide customized products to meet customers’ OEM needs.
Our company has more than 520 employees, including 86 senior technicians and professional engineers. Our technical team provides our customers with professional air system solutions. With the total 15000 square meters of the facility, 4 modern advanced production lines are built up to ensure production capacity to meet customer requirements.
Our company has been awarded the honorary title of “ZheJiang high-tech enterprise” and our products enjoy high honors in the industry. Our company has the ISO9001 certification and was awarded the qualification certificate of equipment through military contracts in 2018.
We offer the following products and services:
1. Screw air compressor
1.1 Oil-free screw air compressor
1.2 Oil-injected air compressor
2. Reciprocating piston air compressor
2.1 Piston air compressor
2.2 Oil-free piston air compressor
2.3 Piston medium & high-pressure air compressor
3.Portable air compressor & Mining Equipment
3.1 Diesel or Electric portable screw air compressor
3.2 Air Pick, Rock Drill, DTH Drilling Rig, Crawler Drilling Rig
4. Air compressor accessories
4.1 CHINAMFG or Adsorption compressed air drier
4.2 Compressed air filter or tank
4.3 Lubrication oil
We have a complete system of after-sales service and quality assurance. The company’s material purchase, inspection, manufacturing, installation, and testing are strictly in accordance with the ISO procedures. which will ensure each compressor has reliable quality and has a complete record to trace, if needed.
Q: Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery.
Q: How can we start order with your factory?
A: First, leave us an inquiry and advise which item you’re interested, and then we will contact you in 24 hours. You’re so kind if provide all detailed information, will better for us to know exactly what you need.
Q: What are your MOQ?
A: Different products have different MOQ, most is 1 set.
Q: What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages.
Q: How about your delivery time?
A: Generally, it will take 90 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q: Do you a trade company or real factory?
A: We are 100% factory; we located in ZheJiang city, China.
| After-sales Service: | Online Support |
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| Warranty: | 1 Years |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Structure Type: | Closed Type |
| Samples: |
US$ 3000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How does variable speed drive technology improve air compressor efficiency?
Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:
1. Matching Air Demand:
Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.
2. Reduced Unloaded Running Time:
Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.
3. Soft Starting:
Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.
4. Energy Savings at Partial Load:
In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.
5. Elimination of On/Off Cycling:
Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.
6. Enhanced System Control:
VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.
By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
How does an air compressor work?
An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:
1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.
2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.
3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.
4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.
5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.
6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.
Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.
In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.
editor by CX 2023-11-01